Guangxing provides a complete list of all required equipment (including 6 million sets of fully integrated components).
1. The core layered egg-laying chicken farming system employs Guangxing’s self-developed 9CLX multi-layer H-shaped stacking cages, specifically optimized for the humid and hot climate of Southeast Asia:
- Multi-layer high-density cage frames with heat-galvanized thickening for corrosion resistance against rainforest conditions;
- Fully automated systems for feed feeding, circulating water supply, and lateral egg collection via conveyor belts with longitudinal central egg collection;
- A fully automated tracked manure removal system with sealed channels to reduce ammonia emissions, meeting Malaysia’s stringent odor control requirements under high temperatures;
- Integrated intelligent environmental controls featuring high-power cooling fans, wet curtains, negative-pressure ventilation, and IoT-based automatic regulation of temperature, humidity, and lighting – effectively addressing year-round temperatures exceeding 30°C in equatorial regions.
2.Supporting equipment for chick rearing and development
The system is equipped with automated cage-raising facilities tailored to the required number of young chickens, achieving full automation across the entire lifecycle—from chick hatching to maturity and egg production—while enabling centralized monitoring of mortality rates.
3. Fully automated backend egg grading and packaging line
The entire production line complies with Malaysia’s Halal egg product export standards:
- Integrated processes for crack detection, blood spot screening, weight grading, automatic labeling, tray loading, and boxing;
- A low breakage rate design tailored for supermarkets, food processing plants, and cross-border export orders.
4. Waste resource utilization environmental equipment:
Guangxing Sanyou’s complete tank-type chicken manure fermentation treatment system achieves zero waste discharge; chicken manure is fermented into organic fertilizer, complying with Malaysia’s environmental emission restrictions for livestock farming, with the fertilizer being sold locally and exported to palm plantations and fruit/vegetable bases, fostering a circular agricultural model.
5. Smart farm IoT management system with cloud-based remote monitoring:
real-time visualization of inventory levels, egg production rates, feed consumption, mortality rates, indoor temperature/humidity, ammonia levels, and energy consumption data, addressing Malaysia’s challenges of labor shortages and high labor costs; post-project implementation will significantly reduce manpower requirements.
Key design features tailored for the Malaysian market:
1. Climate-specific optimization measures include: reinforced galvanized steel enclosures, increased airflow capacity for fans, double-layer wet curtain cooling systems, and corrosion-resistant drinking water pipelines, all designed to withstand year-round high temperatures, high humidity, and salt spray conditions during the rainy season.
2. Halal-compliant design: The equipment contains no prohibited materials, features a clean production zone for egg processing, and the entire line has passed JAKIM’s halal certification, enabling eggs to be directly supplied to halal markets in the Middle East and Singapore.
3. Low-human-power automation: Only requires a small number of operators to handle 6 million poultry, addressing Malaysia’s challenges in agricultural labor recruitment and rising wage costs year by year.
4. Environmental Compliance: Utilizing closed-system manure treatment combined with high-temperature fermentation organic fertilizer equipment, which complies with Malaysia’s DVS veterinary environmental regulations and prevents penalties for livestock wastewater discharge.
Project Results
The Malaysia Chaocheng project has established a large-scale, automated egg production system designed to support the efficient management of up to 6 million laying hens. By integrating poultry housing, feeding, drinking, manure removal, egg collection, environmental control, egg processing and farm management into one coordinated solution, the project has significantly improved overall production efficiency and operational consistency.